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Technical Information

The number of coils

The number of coils in tension springs varies with commercial production as follows:

Number of Coils Tolerance
3 to 5 ±20°
6 to 8 ±30°
9 to 12 ±40°

For each additional coil, add 1½° per coil. Springs can be built to closer tolerances by trimming after coiling, with additional cost.

Example Load Tolerances:

The load tolerances for tension springs are listed in the above table. For example of how to use these, let us take a spring of the following dimensions: Free Length 4.050"; Mean Dia. .390"; Wire Dia. .048" to give a load of 3.5lb when extended .900".

First we calculate the index or D
    
d
= .390"
         
.048"
= 8
Secondly we calculate that h
    
f
= 4.050"
            
.900"
= 4.5
Find D
    
d
= 8 on the table, take the adjacent h
    
f
= 4.5.

Where the line 4.5 intersects with the column of wire dia. of .048" we get a figure of ±10.1%.

This is the load tolerance of the above example.

Convert 10.1% to 3.5 lb. which gives a tolerance of 5.6 oz. at .900" deflection.

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